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    iDEAL BAS 050-11 GTR Pyrometer Flash Butt Welder Ref. 35726

    Bandsaw Blade Flash Butt Welding Machine • 2021 • ID: 35726

    Resistance flash butt welder for band saw blades up to 50 mm wide, covering bi-metal, carbide, wood and stainless steel blades. The welding current is selected in six stages, so thin stainless strip and heavy bi-metal stock can be run on the same machine. After the weld, the automatic sequence moves the machine into the annealing position without the operator repositioning anything. Welding output Nominal power 4.5 kVA at 50% duty cycle, secondary voltage 2.6 - 4.4 V in 6 stages, maximum upsetting force 2.2 kN, connection voltage 380 - 419 V. Clamping Hydraulic on both sides, 10 kN, foot switch operation. Temperature control The integrated GTR pyrometer measures the annealing temperature contactlessly and shows it on the touch panel. The target value is part of the recipe, which removes operator-dependent variables from the weld. Capacity Widest sections are 34x1.1 mm for bi-metal and carbide band saws and 50x1.0 mm for wood saw blades; the remaining blade and strip steel figures are listed in the specification table on this page. Machine weight is approximately 180 kg. Scope of supply Machine, operating tools, operating instructions. iDEAL BAS 050-11, reference number 35726.

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    Technical Specifications

    Make and Model:iDEAL BAS 050-11
    Nominal power (50% DC)4.5 kVA
    Secondary voltage2.6 – 4.4 V (6 stages)
    Clamping force10 kN (hydraulic)
    Upsetting force max.2.2 kN
    Machine weightapprox. 180 kg
    Clampinghydraulic, foot switch operation
    Pyrometer (GTR)yes (temperature display on touch panel)
    Connection voltage380 - 419 V
    Bi-metal / carbide bandsaws6×0.6 – 34×1.1 mm
    Wood saw blades6×0.4 – 50×1.0 mm
    Stainless steel saw blades6×0.4 – 25×0.5 mm
    Strip blades6×0.4 – 30×0.6 mm
    Strip steel S235JRmax. cross-section 75 mm²
    Strip steel X5CrNi18-10max. cross-section 40 mm²
    Pyrometer / GTR option: Integrated pyrometer (GTR) enables contactless temperature measurement during the annealing process. Target temperature is stored in the recipe and displayed on the touch panel — the annealing cycle ends automatically when the set temperature is reached, eliminating operator-dependent variables and ensuring repeatable weld quality.
    Hydraulic clamping (BAS 050-11 specific): Both clamping jaws are operated hydraulically via foot switches, freeing both hands for blade positioning. The automatic sequence moves the machine to the annealing position after welding without manual intervention.
    Included: Machine, operating tools, operating instructions.